Welcome to Jyoti Capsules

Email : jcpl@jyoticapsule.com
  Contact : 0091 - (512) - 2236423

Manufacturing Excellence

Manufacturing Excellence

The Company has the world-class manufacturing and analysis facilities in its factory premises, which meet the cGMP standards besides standards prescribed under Drugs and Cosmetics Act and Rules, and it strictly follows guidelines laid down by the W.H.O. for the manufacture of Pharmaceutical Formulations.

 

The manufacturing plant at the site is solely dedicated for the production of only those pharmaceutical formulations for which due permission has been granted by the Licensing Authority

The Company is specialized in the manufacture of

 

  1. Nigella sativa (kalonji) softgel
  2. Alpha Lipoic Acid , Methylcoblamin with pyridoxine and folic acid Capsules manufacturer in India
  3. Antioxidant Softgel Capsules
  4. Alfacalcidol Soft gel Capsules Manufacturer in India
  5. Calcitriol Soft gel Capsules Manufacturer in India
  6. Evening Primrose Oil Capsules Manufacturer in India
  7. Herbal and Dietary Formulation in Soft gel Capsule
  8. Flaxseed Oil Capsules Manufacturer in India
  9. Ginseng with Multivitamin and Multi mineral Capsule Manufacturer in India
  10. Chloramphenicol Ophthalmic Ointment 1 % a Manufacturer in India

 


Manufacturing Process

 

Formulation

All raw materials uses after passing through specified tests by Quality Control Department, as per pharmacopoeia and as per In House specifications.

 

Soft gelatin capsules are manufactured in the room where environmental conditions like temperature and humidity are controlled and monitored by special device. Rotary Die encapsulation machine are used for manufacturing of soft gelatin capsules. During encapsulation capsules are checked for their size, shape, and leakage and weight variation by manufacturing chemist as well as by IPQC.

 

We have six Deoiling machine the entire capsules obtained from encapsulation first undergoes Deoiling process and then drying process under control environmental condition. We have three drying chamber with different temperature and Humidity in which the capsules are keep step by step.
 

Packaging

Soft Gelatin Capsules are packed in Blister or Bottle .There are different packaging style for Blister and bottle both,Bottle filling can be provided with tamper evident caps and freshness seals to prolong shelf life.

 

Additionally, automatic labeling can be applied to the bottles, or if relabeling is required due to language differences with some imported products.

 

Blister packaging is an option for creating packages that are durable, transparent, and tamper proof.

 

Quality Control Department

We have dedicated Quality Control Lab with Microbiology Department to carry out testing as per specifications and standards. All specifications and analytical methods are approved by Quality Control Department and Quality Assurance Department. The Analytical skills of our experienced and qualified analyst are supported by Sophisticated Analytical Instruments such as UV Visible Spectrophotometer, Disintegration Test Apparatus, Gas Chromatography, Polarimeter, UV cabinet, Laminar Flow Station, BOD Incubator, Dissolution Test Apparatus, High Performance Liquid Chromatography (HPLC), Karl Fischer Titrator, pH meter, Refractometer, Incubators Vacuum Ovens Sterility Test Unit.

 

Quality Assurance Department

We strive to provide customers with quality products that exceed their expectations. We achieve this through our Quality Assurance program developed to ensure continuous validation and improvement in all areas of the manufacturing process. The depth of experience, capabilities, knowledge of our technical professionals and the advanced scientific analytical instruments assures that a world class quality of final product reaches our customers.

 

Arrangement for Water Treatment

The Company has provided a Water softner plant for our chiller plant, De-ionizer with the capacity of (60 Liter/ Hour) and water Treatment Plant (R.O. System) for manufacturing. Reverse osmosis systems produce high quality permeates water. The reverse osmosis process uses semi permeable spiral wound membranes to separate and removes dissolved solids, organic, pyrogens, sub micron colloidal matter and bacteria from water. Feed water is delivered under a specified pressure through reverse osmosis membranes and is delivered as purified water.

 

Lab